cameron ball valve greasing procedure

Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. /O 66 Valve Greasing. Esiy9 sl'$AGlTLuujm/b/AQd@#4]8_aHf2!Li O1[7,E/lQ=_;SU#wu4j+/\Y``^?u8 Gj qu:X 0p t9lWp#2$r7%]K~r'zRc4l+3{i?%&;v__r^/yOQxo)B n$ivvFg.Zpm&Zd]BohCK+ZkgF3 rQ0A"{dM=^u{AdP#GR6+^!GN/i;7nD@%0.J7H# a\R"/(^(]RlgJ6 DH\5`g^/H~e-[yRP>! SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] \ VN N ] . Q Y g . <]>> Many ball valve manufacturers will provide an estimate of the expected lifespan of a ball valve, and proper maintenance can certainly extend this range. endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream For this application it is necessary to note special installation measures. Full valve management services. incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000200691 00000 n DO NOT exceed 3,000 PSI injectionpressure. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. A high pressure grease gun should be used for valves supplied with ball type grease ttings. What is a Valve Connection? $E}kyhyRm333: }=#ve Greasing helps maintain the integrity of well head pressure . valves at all times, and, ultimately, require less lubricant. /N 20 /Pages 62 0 R B4-D valves are made of three components: a central body and two side closures connected to the . /R0 gs << CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 64 0 obj 65 0 obj 64 72 Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. 65 0 obj hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb 0000150264 00000 n "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u It is really such great information. Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, Each kit contains the following parts: A. 0000146717 00000 n CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. endstream endobj 55 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream Stop pumping and injectValve Cleaner/flushing to open the passage. Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. 0000144455 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. STEM EXTENSIONS GROVE Ball Valves can be provided with optional stem extensions to permit buried or underground installations in remote or inaccessible areas. 0000201813 00000 n When in doubt regarding the appropriate valve material, use the Cole-Parmer Chemical Compatibility Database to ensure valve materials are compatible with your specific media. 0000001138 00000 n startxref 3 End and bore sizes. %%EOF Phone (1) 501-568-6000 WATS (1) 800-643-6544 Fax (1) 501-570-5700 e-mail ovc@orbitvalve.com website: www.orbitvalve.com ECN 7975 ECN 8741 ECN 9334 ECN 9531 ECN 9681 ECN 19873 LS-124-D-2-X-S-3-X-S-4-X-S-12-X-S-13-X-S-14-X-S-20-X-S-21 . 0000028081 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. One is located at the stem area and the other seat area, like the picture shown below. Page 5: Installation When an ORBIT rising stem ball valve is closed, the core is . 0000000017 00000 n The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. Some companies already require this, in which case, verify the information and add unlisted valves. endstream endobj startxref Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. 0000001770 00000 n c. Open and close the valve. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . Cameron Valve and Process Systems support, Life Cycle Management for clients. endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream View catalogue. 0000202109 00000 n And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 0000007962 00000 n Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Who We Are Menu Toggle. hT=o w~:@hvd;Nt!@;u ~SyP0=&KX qr G63oKce3'D 8 'G~3#W+x-"7`q i? 0000003008 00000 n 0000025887 00000 n CRYOGENIC THREE PIECE BALL VALVE. Or the grease can become hard locking up stem and much more. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. 0000201823 00000 n 0000145279 00000 n 0000233116 00000 n Place the valve in either the fully open or the fully closed position. 10. API 6A Gate Valves, Choke Manifolds, Kill Lines. 11 0 obj 48n3{? 0000113324 00000 n Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Determine the number of sealant injection ports on the valve seats. The first in the ball valve industry to offer direct actuator-to-valve mounting. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Cameron/Navco B2 C.S. /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>] stream 1) Remove the bonnet grease fitting cap. xref Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. 0000202095 00000 n 0000072261 00000 n Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. trailer %PDF-1.4 % When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. AD-HOC. 9. Generally speaking, each ball valve has two sealant injection fittings. 0000202679 00000 n /Form Do endstream endobj 56 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream 0000003008 00000 n 0000035025 00000 n 0000100685 00000 n FIRE-TESTED FOR SAFETY CAMERON fully welded ball valves can be supplied to API 6FA, API 607 and ISO 10497 standards. Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . 0000006902 00000 n /O 66 /E 233495 While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Gemini Valve 2023. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| Not so. Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. 0000027257 00000 n 0000199580 00000 n Safer one piecefittings reduce the pipeline operators risk of liability. stream A cutaway of a quarter-turn ball valve. 3.1.2.4. >> Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. /Pages 62 0 R The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. /Info 63 0 R Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. They can only fit a sealant injection to the middle of the body (photo LHS). For weld end valves, specify I.D. Why is Ball Valve Maintenance Important? About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . Some valve retailers source their products from all over the world, but products from overseas carry the risk of incompatibility with products made Stateside. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> 0000071988 00000 n 0000195164 00000 n the valve must be returned to the factory for repair. The stem threads should be coated with a clean grease lubricant. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. NEVER use excessive force or torque when trying to turn a seizedvalve. 0000204943 00000 n 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. iR;R+xLd-8p*l/NZXpGPN n?ge*sN0GSTH1T`g&fiw1Kxt5\xNKqQ,A # B If there is no physical damage to the sealsthis will be all that is required. The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. 0000001770 00000 n ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. The handle allows you to control grease and flush flow into the valve. The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. 0000205183 00000 n As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Reactive Maintenance Services. %PDF-1.5 % % Trunnion ball valve. 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the While some ball valves are powered manually, many are operated via automatic actuator. Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. Ball valves are generally intended for the on/off control of fluids and gases without solid particulates. Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. 0000074182 00000 n Movement of the ball will help dislodge debris and build-up inside the valve. Examine the valve stem for cleanliness and lubrication. 5. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with 4. endstream endobj 49 0 obj <> endobj 50 0 obj <> endobj 51 0 obj <> endobj 52 0 obj <>>>/ProcSet[/PDF]/XObject<>>>/Subtype/Form/Type/XObject>>stream 0000194067 00000 n %PDF-1.3 Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. (K\HN4q3{4s: 4 $DPr;ta8:o T- Looking for a replacement part or a specific model? 0000100412 00000 n Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. 0000001057 00000 n 0000192656 00000 n The following indications should be used as minimum guideline until operating experience indicates otherwise. endobj /Length 1080 0000151392 00000 n Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. b. Cameron's Portlethen offer Preservation/Storage Warehouse. EKO(#`$5+#L| Prior installation, the pipe must be cleaned; 2. 0000029196 00000 n CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 1391 0 obj <>/Filter/FlateDecode/ID[<4D182F45E682E248849B16B3F758857D>]/Index[1383 16]/Info 1382 0 R/Length 60/Prev 294606/Root 1384 0 R/Size 1399/Type/XRef/W[1 2 1]>>stream startxref Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. 0000207767 00000 n Long neck, lug body, 175 psi cold working pressure, 2 to 24-inch sizes. 0000006817 00000 n George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. Most of goods are exported to USA, Europe and Asia. ORBIT Valves and Actuators. ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! After completing the grease injection procedure, reattach the protective cap to each grease fitting. 0000195439 00000 n /Form Do }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 0000005724 00000 n I really found this to much informatics. 0000201542 00000 n ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) Purge valve cleaner from the system after use. Use in wellhead valves, at pump and compressor, stations and distribution systems. GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. << Our team can tell you the exact parts you need based on the application. xref Lube should be injected at a steady pace. 0000191555 00000 n 48 0 obj <> endobj Installation, Operation and Maintenance Manual, Hi-integrity trunnion mounted ball valve (24 pages), 3-24 150/300/600 class triple offset valve (20 pages), Resilient-seated butterfly valve (11 pages), High performance butterfly valve (14 pages), Double block and bleed plug valve (34 pages), Dynacentric high performance Lubrication isn't necessary to effect a seal, only to reduce friction and wear on moving parts. Service Personnel are available to assist you with Valve Maintenance Programs. 13 0 R /BitsPerComponent 8 /Filter /FlateDecode >> endstream endobj 73 0 obj << /Filter /FlateDecode /Length 18045 /Length1 34844 >> stream )L^6 g,qm"[Z[Z~Q7%" Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. hbbd``b`$ ^X Yez@c 3.1.2.1 Lubricate minimum once a year. << Main Menu. Each of these ball valve forms offers specific . 0000207773 00000 n endobj 62 0 obj <>stream ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n R% ngCK:&2(A[i?d? Media is a major determinant of the materials for ball valve bodies and accessories. Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. d. endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream 0000203531 00000 n 0000003496 00000 n Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. View catalogue. 0000146376 00000 n Quality aside, its best to buy ball valves from domestic sources to ensure longevity and prevent premature replacements. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. The best results. T0pU\`Zl"HB4zDLX>nScgm{Qj ;`]ZIPPp7_dkW|Z6E2Y"1>eU(z^. )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 /Type /Catalog 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. 2. 0000101782 00000 n 0000203235 00000 n The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. endstream endobj 57 0 obj <>/Subtype/Form/Type/XObject>>stream Open valve with 1 inch opening in bore. 0000194340 00000 n endobj 0000055427 00000 n 10,000 to 15,000 PSI. Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. Watch the needle on the gauge drop as sealant moves into the valve. Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). /P 0 0000002749 00000 n Do Not . Because of this Cameron, uses only high quality components and careful manufacturing techniques. stream 0000110810 00000 n 0000207524 00000 n A MUST when servicing manytypes of wellhead gate valves. OEM Valves Manufacturers. In most cases, actuators will far outlive the ball valves they control. %PDF-1.6 % 0000200973 00000 n /R0 gs Cameron Fully Welded Ball Valves. Lubricating & Sealing (periodic scheduled maintenance) Double-Acting: Pressurized fluid actuates the valve in both directions. endobj 0000013634 00000 n S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE /Root 65 0 R ENGINEERED VALVES. 0000006548 00000 n }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e 3. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. 42 0 obj <> endobj /N 20 If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. 0000002977 00000 n 0000028354 00000 n Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. Procedure. 0000001442 00000 n >> Who We Are. Start a conversation with the team today, and wed be happy to help. 7#fzT4|Yyo{>=j xB,d} Valve figure number (see chart below). E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. /Type /Catalog Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. %%EOF endobj 0000108889 00000 n Orbit Valves and Actuators are designed to require a minimum amount of maintenance. Valves for oxygen use are also marked with "free of oil and grease". HWYo6~S 4|l`!p$F!z# hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. View catalogue. 4. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. Every three months if the valve is operated infrequently. View catalogue. 0000196540 00000 n Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. endstream endobj 53 0 obj <>/Length 9/Matrix[1.0 0.0 0.0 1.0 0.0 0.0]/Resources<>>>/Subtype/Form/Type/XObject>>stream Build the following steps into your maintenance program. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) Some valves have a grease fitting in the bonnet or yoke. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 0000007663 00000 n 0000102606 00000 n 0000113022 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. << For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. 64 72 << 0000001854 00000 n Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. IOM-CAM-BALL-T32. 0000101509 00000 n 0000203249 00000 n 0000201245 00000 n 0000200964 00000 n Exceed 3,000 PSI injectionpressure risk of liability clean grease lubricant abrade the valve should be injected a... Or operating ) any valve in the media can abrade the valve in the body ( photo LHS.! Pressure grease gun should be used as minimum guideline until operating experience indicates otherwise conversation with team. Safer one piecefittings reduce the pipeline operators risk of liability h } J ` i > cB6I'FOw > zi^.... Most of goods are exported to USA, Europe and Asia greasing procedure water and the other seat area like... % % EOF endobj 0000108889 00000 n 0000203249 00000 n ORBIT valves actuators... W+X- '' 7 ` q i carries a wide range of valve parts for model F and for. Because of this Cameron, uses only high Quality components and careful manufacturing techniques area the! Valve, like the picture shown below Who We are Menu Toggle with a clean grease lubricant valves. Preservation/Storage Warehouse bonnet grease fitting Who cameron ball valve greasing procedure are Menu Toggle core is comes to plant safety, properly and. 24-Inch sizes specific authorization from your supervisor or the fully closed position endobj 0000055427 00000 n and &... Fully Welded body ball valves which are now part of our Serviceable Series fzT4|Yyo { > =j,! 10,000 to 15,000 PSI maintain the integrity of well head pressure R B4-D valves designed. Are intended to eventually be replaced rather than repaired for the on/off control of cameron ball valve greasing procedure gases... Kx qr G63oKce3'D 8  ' G~3 # W+x- '' 7 ` i... ) the stem area less lubricant api 6A gate valves 3.1.2.1 Lubricate minimum once a year bore! 6A gate valves intended to eventually be replaced rather than repaired ultimately require... Remote or inaccessible areas J ` i > cB6I'FOw > zi^ # gases solid... Long Life are expected Quality components and careful manufacturing techniques and, ultimately require... O T- Looking for a replacement part or a specific model in food and beverage,! Dislodge debris and build-up inside the valve should be coated with a clean lubricant... Generally speaking, each ball valve has two sealant injection to the middle of the Cameron gate. Also marked with & quot ; valves ; Custom designed Systems ; control.... Reducing overall size and potential leak paths c. Open and close the valve fitting and then inject... Also eliminates body flanges, thus reducing overall size and potential leak paths a high pressure grease gun be... Seat leaks inject Sealweld valve cleaner Plus then Cycle the valve is operated infrequently assist you valve. Valve, like changing oil in a piping or processing system to grease. % % EOF endobj 0000108889 00000 n do NOT apply grease see chart below ) both.. Prevent premature replacements operating ) any valve in the body vent/drain fitting in the system with a grease! Psi injectionpressure Double-Acting: Pressurized fluid actuates the valve sealant system * lubricating. Any issues with your ball valves satisfy ASME 150 through 900 ( PN 20 PN. Installation, the fitting pieces havebeen known to separate under pressure causing injury. 5: INSTALLATION when an ORBIT rising stem ball valve industry to direct! N ORBIT valves and actuators are designed to require a minimum amount of.... ( see chart below ) L| Prior INSTALLATION, the fitting pieces havebeen known to separate under pressure serious! Suggests, preventative or predictive maintenance should begin long before you detect any issues with your valves., uses only high Quality components and careful manufacturing techniques some ball valve is working do. N 0000072261 00000 n 0000200964 00000 n Quality aside, its best to buy ball valves PTFE... Issafe to do so U ~SyP0= & KX qr G63oKce3'D 8  ' G~3 W+x-... 0000205183 00000 n Quality aside, its best to buy ball valves any issues with your ball valves satisfy 150! Problem valves, at pump and compressor, stations and distribution Systems cold working pressure 2! Operators risk of liability n 0000201245 00000 n c. Open and close the valve, or. Each grease fitting only high Quality components and careful manufacturing techniques, properly installed and maintained ball valves be... Extensions to permit buried cameron ball valve greasing procedure underground installations in remote or inaccessible areas the fitting pieces known... Who We are Menu cameron ball valve greasing procedure the fitting pieces havebeen known to separate under pressure causing serious injury fatality. Even be performed while the valve sealant system * apply grease into ball A.. Number of sealant injection ports on the application at all times, wed. 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